Our full-service capabilities include die casting design optimization, making of prototypes, in-house machining, finishing and assembly.
About this Solution:
Die Casting save your cost for each parts,also easy for bulk orders. Inox has been in die casting business for over 20 years,we are surely an expert in this field.
Inox supplies die casting solutions to a wide range of industries with diverse applications. Our customers usually require high quality products and we deliver according to specifications at competitive unit costs. Our products have high-strength quality, near-net-shape components with thin walls and critical tolerances.
We offer casting with aluminum and zinc, being the broadest range of die casting metals in the industry. Our full-service capabilities include die casting design optimization, making of prototypes, in-house machining, finishing and assembly.
Die Casting Process:
Die casting process is very easy to handle and we use 3 and 4 axis machine to aumatic products .we will ensure you the great quality and high precision parts.
Aluminum Die Casting Parts:
luminum die casting is the most common alloy used for the die casting process today, as it is used in a broad range of products. One of the main benefits of aluminum die cast parts is that they are very lightweight, while maintaining the ability to withstand the highest operating temperatures among all the die cast alloys.
Aluminum die cast parts have high thermal and electrical conductivity as well as EMI shielding. This makes aluminum an excellent choice for enclosures for networking and telecommunication applications as it provides shielding properties while providing effective heat dissipation for the electronic components housed inside. The lightness of aluminum die cast parts makes them an ideal choice for handheld applications such as power tools and other portable devices.
Our aluminum die casting facility consists of over 16 sets of cold chamber die casting machines with range up to 1300 Tons of maximum locking force.
Industries using aluminum die casting parts include:
- Marine Parts
- Aerospace Parts
- Power Tools
- Consumer Electronics
- Networking and Telecommunication
- Handheld Devices
Aluminum Alloys Use:
Aluminum Die Casting Part:
Zinc Die Casting:
Our zinc die casting facility consists of hot chamber machines ranging from 250 tons to 400 tons of locking pressure. This manufacturing process enables us to produce quality parts to net shape or near net shape specifications. Furthermore, zinc die castings are easily machined for high precision requirements. The zinc alloys properties also make them an excellent choice for various surface-finishing such as electroplating, conventional painting and powder coating.
Our zinc die casting facility consists of over 2 sets of hot chamber die casting machines with range up to 400 Tons of maximum locking force.
Industries using zinc die casting parts include:
- Power Tools
- Consumer Electronics
Zinc Alloys We Use include:
- Zamak 3
- Zamak 5
Die Cast Mold:
From initial design to the finished part, our experience in the die casting business shows in your finished product.
Our professional die cast mold and tool design engineers optimize both aluminum and zinc part designs for a seamless A to B process from die design to high quality finished products.
Equipped with high-precision machine tools, Mori Seiki (Japan) 20,000 rpm CNC, Taiwan ENKA 36000 rpm high speed CNC, Charmilles EDM, Mitsubishi EDM, grinder and other precision machines
A few of our capabilities and services include:
- Die Cast Dies
- Plastic Injection Molds
- Mold Repair
- Die Rebuilds
- CAD / CAM / CAE
- Reverse Engineering
- Precision CNC Machining
- CNC Boring Mill
- CNC Machining Centers
- Ram and Orbital type EDM
- Wire EDM
- 100% CMM Inspection
The surface films used in chemical conversion coatings are formed by a means of a non-electrolytic chemical reaction that occurs between the metal surface and solution. They are adherent, inorganic crystalline or amorphous films. For the metal surface treatment to form a protective film, the base metal needs to be converted to one of the components that are less reactive to corrosion than the original metal surface.
- Powder Coating
Powder coating is a type of coating that is applied as a free-flowing, dry powder. The coating is typically applied electro statically and is then cured under heat to allow it to flow and form a “skin”.
Painting is a technique where a device sprays a coating (paint, ink, varnish, etc.) through the air onto a surface. Airbrushes are hand-held and used, instead of a brush, for detailed work such as photo retouching, painting nails or fine art. Air gun spraying uses equipment that is generally larger.
- Chrome Plating
Chrome plating is a technique of electroplating a thin layer of chromium onto a metal or plastic object. The chromed layer can be decorative, provide corrosion resistance, ease cleaning procedures, or increase surface hardness.
E-coating is the motion of dispersed particles relative to a fluid under the influence of a spatially uniform electric field. It is ultimately caused by the presence of a charged interface between the particle surface and the surrounding fluid.
It is the basis for a number of analytical techniques used in chemistry for separating molecules by size, charge, or binding affinity.
Anodizing is an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts.
Die Casting Machine:
For Die casting Machine , We has 10 die casting machine from Italy,40 sets CNC machines from Brother which can control the tolerance with 0.002 mm .
INOX’s Quality Management System is ISO Certified. To ensure the consistency and quality of our products, a wide range of measuring tools is used at every stage of our production.
Castings made in our die casting department go through an extensive measurement procedure from gages to measurements on our Coordinate Measuring Machine (CMM)
We are one of the few companies that have a dedicated Coordinate Measuring Machine (CMM) for our die casting department as well as our machining department. Our attention to quality in every process helps us meet or exceed our customer’s expectations.
- Power Tools
Our designs for die cast enclosures and housing reveal the following features: rugged and durable components with fail-safe EMI ..
The automotive and off-road vehicle industries depend on extreme manufacturing efficiency and superior product quality
We produce components for medical monitors, x-ray machines, electronically operated hospital beds, dental machines.
The high-tech Al and zinc die castings are examples of net-shape and near-net-shape housings and components for electrical.
This Solution is most applicable for the following stages and categories:
- Proof of concept
- Working prototype
- Design for manufacturability
- Industrial Applications
- Auto Applications
- Health Devices